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Stay Charged On The Road: Step-By-Step Dual Battery Setup For Overlanders

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POWEREPUBLIC Inc. September 19, 2023
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Buying Guidance Camping Tips Power Tips Solar Energy

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If you use your 4x4 for things like a portable fridge, lights, radio, cell phones, or other electronic gadgets, it can put a strain on your vehicle's power system. This might drain your main battery. To avoid this, many people choose to install a dual battery setup.

A dual battery system is like a backup power source for your gadgets. It makes sure you always have electricity, especially when you're away from regular power sources. This setup is popular among campers, off-road enthusiasts, and folks who need to use appliances when their vehicle is turned off. Plus, if your vehicle's engine ever stops working, the dual battery setup can be a lifesaver to provide you with backup electricity.

With a dual battery system, you can use your devices without worrying about running out of power in your main battery. It's the secret to how campers enjoy their outdoor adventures and relax in the woods or wilderness without any power concerns. This article will walk you through the steps of setting up a dual battery system for your vehicle.

The Definition Of A Dual-Battery System

A dual-battery system is like having two batteries in your vehicle that team up to provide power. This is great for people who go camping a lot or love off-roading because it makes sure you always have electricity and acts as a backup if your engine stops.

In this setup, there's a thing called an "isolator" that does a clever job. It stops your main battery from losing power when your vehicle is turned off. When your engine is running, it lets power flow to both batteries. The good things about having a dual battery system are you don't need to do extra maintenance, it can handle vibrations well, and you can put the batteries in different places.

How Does The Whole System Function?

To understand how to set up a dual battery system, let's break down how it works.

A dual battery system is a smart way to get more power in your vehicle. It connects two batteries, so they both get electricity from the same source.

The first battery called the primary or starting battery, does the job of starting the engine and powering the regular stuff in your vehicle. The second battery is connected to the primary one and is used for running extra things like camp lights, charging your laptop and cell phone, or keeping a small fridge running. This way, you have a backup source of power, so you don't accidentally drain your starting battery and get stuck.

In some setups, you can temporarily join the two batteries together to help start the car if the starting battery runs low on power. This is done with something called an "isolator." The isolator keeps the starting battery separate from the secondary battery, so only one battery makes power at a time. Each battery works on its own to make sure your starting battery doesn't run out of power and leave your vehicle unable to start. You can charge and use both batteries separately with the right battery isolator.

Setting up a dual battery system like this can be a game-changer for your vehicle's power needs.

Is It Practical To Have A Dual-BATTERY System?

You don't always have to install two batteries in your overland vehicle, but having a dual battery setup is highly recommended.

Your regular car battery produces about 12 volts of power. If you use it too much without running the engine, it can get so low that your car won't start the next day. Nobody wants to get stuck in the middle of nowhere with a dead battery.

A dual battery setup provides extra power and ensures you can always start your car when needed. For example, if your starter battery is your only power source, you can't use it for long without the engine running. That's because starter batteries, usually made of lead acid or AGM, are meant for quick bursts of high current when your vehicle starts, followed by an immediate recharge. They aren't built for extended use, especially deep discharges, and this can prevent your engine from starting.

Deep discharges can also damage this type of battery and shorten its lifespan. That's why many Overlanders prefer a dual battery setup with lithium batteries, which are often the best choice.

Before setting up a dual battery system, it's essential to assess your power needs and figure out how much energy each device you want to use requires. This will help you choose the right dual-battery system for your needs and budget.

Is It Possible To Install A Second Battery On My Own

The answer is Yes!

If you have the necessary tools and supplies, such as a battery isolator, battery cable, and fuses, you can undertake the installation of a dual battery system in your vehicle. However, it's essential to approach this task with caution, especially if you're not confident in your electrical and automotive skills. In such cases, seeking advice from or consulting with a qualified electrician or auto mechanic is highly advisable.

Setting up a dual battery system is a project that tech-savvy individuals can tackle. The availability of parts and the wealth of information available online can guide you through the process. Here's a more detailed breakdown of the steps involved:

  • Battery Placement: The first crucial step is to find a secure and safe location within your vehicle to install the second battery. This placement should consider factors like weight distribution, accessibility, and protection from the elements.

  • Battery Wiring: Once you've determined the ideal location, you'll need to connect the second battery correctly. This involves wiring it to the primary battery, usually through a battery isolator. The isolator is a crucial component as it ensures that the two batteries are used efficiently and prevents one from draining the other.

  • Electrical Knowledge: Wiring up the batteries and other components requires a good understanding of automotive electrical systems. It's essential to know how to safely connect wires, use appropriate connectors, and ensure a secure electrical connection. Incorrect wiring can lead to electrical problems in your vehicle.

  • Safety Considerations: While working with 12V electrical systems is generally safe for humans, improper wiring can damage your vehicle's electrical components. This can lead to costly repairs or even pose safety hazards while driving.

  • Professional Assistance: Given the potential risks and complexities involved in installing a dual battery system, it's often wise to enlist the help of a qualified auto electrician. These professionals have the experience and expertise to ensure that the job is done correctly, minimizing the risk of electrical issues and vehicle damage.

    In summary, while it is possible for individuals with the right skills and tools to install a dual battery system, it's crucial to approach the task carefully. Seek professional guidance or assistance if you're uncertain about any aspect of the installation to ensure both the safety of your vehicle and your peace of mind.

    How To Set Up A Dual-Battery System?

    If you're thinking about setting up your dual battery system, here's a straightforward step-by-step guide:

    Step 1: Choose Your Battery 

    You have flexibility in selecting a secondary battery as long as you have the space and a secure mounting method. However, it's crucial to ensure that the charger delivers the right power and is connected correctly. While your vehicle's starting battery is typically an AGM or flooded lead-acid battery, lithium batteries have become the go-to choice due to their many advantages.

    Lithium batteries can handle deep discharges exceptionally well and charge rapidly. They offer higher energy density, are lighter (55% lighter than lead acid), and don't release toxic gases, making them suitable for installation inside enclosed spaces. They are an excellent choice for a dependable second battery setup.

    Battery Placement

    The second battery can often fit within your vehicle's engine bay, but when space is limited, alternative mounting locations are necessary. You can easily mount the second battery and related equipment on your tray or beneath your trunk. Some manufacturers have designed systems that can be placed behind the seats in dual-cab utes. For wagon-style 4WDs or other vehicles with limited space, you may need to secure it in the boot area. If you prefer not to permanently mount a second battery, you can use a battery box, which can be removed when not needed.

    Step 2: Install the Isolator 

    A battery isolator ensures that electrical charge goes to the secondary battery without affecting the primary one adversely. Typically, it directs electrical current from the vehicle's alternator to the primary battery until it's fully charged, then routes the excess to the secondary battery. In some situations, the secondary battery can even be used to jump-start the vehicle if the primary battery fails.

    To install the isolator, start by identifying the positive and negative terminals on both batteries and the isolator itself. Then, connect the positive terminal of the primary battery to the positive terminal on the isolator. Next, link the negative terminal of the primary battery to the negative terminal of the secondary battery. Finally, connect the negative terminal of the secondary battery to the isolator's negative terminal. Ensure all connections are secure, and the isolator is correctly grounded. If you have any doubts, consulting a professional for a safe installation is always wise.

    Step 3: Set Up the Charging 

    You have several options for charging your dual-battery system. If you drive frequently, you can rely on your vehicle's alternator to charge the batteries. This method is popular among overlanders who travel extensively but may not be practical if you drive infrequently, so having a backup charging system is advisable.

    Solar panels are a great choice for harnessing energy from the sun on sunny days. If you're off the grid, a small generator can recharge your batteries, or you can consider adding solar power, which is common in larger vehicles like RVs.

    For optimal and efficient charging, especially when dealing with lithium batteries, a DC-to-DC charger is an excellent choice. It charges the secondary battery quickly and adjusts its current flow based on the battery's depth of discharge, ensuring a full charge. Some DC-to-DC chargers can also be connected to solar panels for additional stationary charging. While pricier than a battery isolator, a DC-to-DC charger can significantly enhance your vehicle's setup.

    Some Batteries You Can Choose For Your Setup

    The primary purpose of a second battery is to store energy. What sets one battery apart from another is how it holds that power. Here are different types of batteries commonly used as a second battery in a dual battery setup:

    Lead-Acid Batteries

    Lead-acid batteries are well-suited for starting engines because they can deliver brief, high bursts of power. They contain liquid acid, which makes them safe to use when upright but should be kept out of reach of children and pets due to the safety risks.

    These batteries are relatively affordable and can have a long lifespan with proper maintenance. They also have a high power density, meaning they can provide a surge of power when needed.

    AGM Batteries (Absorbent Glass Mat)

    AGM batteries are an excellent choice as a second battery for your vehicle. They offer reliable power, extended lifespan compared to traditional batteries, and require less maintenance.

    AGM batteries have low internal resistance, making them ideal for high-drain applications like powering winches or other accessories.

    Gel Cell Batteries

    Gel batteries differ from lead-acid batteries because they contain a gel electrolyte. This gel can handle deeper discharges without harming the battery. Like AGM batteries, gel batteries won't spill, making them a safer option.

    One consideration with gel batteries is that they require a specific charging setup due to their lower charging voltage compared to lead-acid and AGM batteries. However, when properly installed and charged, they tend to be more durable and long-lasting.

    Lithium Iron Batteries

    POWEREPUBLIC T1200 Portable Power Station

    Lithium batteries are an excellent choice for a second battery. They are lightweight, have a long lifespan, and are highly efficient. One advantage is their low self-discharge rate, so you don't have to worry about them losing power when not in use. Additionally, they are environmentally friendly as they are recyclable, but they can be more expensive.

    Lithium batteries come in two main types: lithium ternary batteries and lithium iron phosphate batteries(LFP), each with its pros and cons. If you want to learn more about it, we have written an article about it. 

    Right now, lithium batteries are commonly used in portable power stations and solar generator kits. If setting up a dual-battery system seems a bit complicated for you, you can think about getting a portable power station as a backup power source. This lets you keep your vehicle's main battery safe while having a portable battery you can charge and use wherever you need it. It's a smart and practical choice.

    With these options, you can choose the second battery that best suits your needs for an efficient dual-battery setup. This information should help you make the most of your next overlanding or dispersed camping adventure.

    Final Thoughts

    In conclusion, a dual battery system is a valuable addition to your 4x4 vehicle, especially if you rely on various electronic gadgets and appliances while off the grid. It provides a reliable source of power for your accessories, ensuring you never run out of electricity, even in remote locations. This setup is highly favored by campers, off-road enthusiasts, and anyone who needs to use appliances when their vehicle is turned off.

    While not mandatory, installing a dual battery system is highly recommended to prevent getting stranded with a dead battery. Lithium batteries, especially lithium iron phosphate (LFP), are a popular choice due to their durability.

    Setting up a dual battery system is possible for those with the right tools and skills, but professional assistance is wise if you're unsure. In summary, a well-organized dual battery system or a portable power station enhances your camping experience, providing power while keeping your vehicle's primary battery intact.

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